Master Production Scheduling (MPS)

How Do You Ensure Continuous Demand, Supply and Capacity Alignment?

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MPS schedulers are tasked with managing supply to meet expected demand, while respecting material and capacity constraints and achieving desired finished goods inventory management targets. That's a lot to balance, especially when everything is always changing.

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Production schedulers need tools to enable them to skillfully align supply to stated demand on a weekly, daily and near real-time basis.

Feasible Production Plans

Establish an MPS plan of the proper mix and rate production to achieve operational goals (such as resource/machine utilization, inventory targets and projections, and contractual negotiations with suppliers) while supporting the demand plan.

Continuous Alignment and Adjustment

Analyze the impact of a change, evaluate resolution scenarios, and dynamically adjust the master schedule as and when needed. Actions must be evaluated against business objectives and overall financial and operations performance targets of the company.

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The RapidResponse® Master Production Scheduling (MPS) application enables:

Exception-driven MPS actions
View a dashboard which focuses on key exception metrics, such as:

  • late MPS orders, and their impact on revenue;
  • inventory exceptions that pose opportunity or risk;
  • projected late revenue, along with which MPS actions are tied to resolving the lateness; and
  • capacity constraints which are projected to be overloaded.  


Material and capacity constrained master scheduling
Develop more accurate schedules quicker and that are directly reconciled with supply chain material availability, as well as capacity if used in conjunction with the RapidResponse Capacity Planning - Constraints application.  Simulate changes to forecast consumption parameters (e.g. forecast spread, planning BOMs, forecast consumption and demand time fence) and drive master scheduling changes based on key exception metrics, so the most impactful changes are made first.

Gating material and capacity constraint identification
Compare the current demand requirements against the previous MPS in order to identify the gaps. Be presented with a series of resolution options that can be tested and compared to determine the best course of action.   

Multi-scenario simulation/collaboration and consequence evaluation
Perform multiple and collaborative scenario simulations to resolve imbalances between the master schedule and current demand requirements, for example, inventory transfers, alternate sources of supply, item substitution, or expediting.  

Synchronized master schedule changes with ERP
Define MPS within a single solution and automatically update the transactional processing system (ERP).

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With the RapidResponse MPS application, you can ensure continuous feasibility of the production plan to meet real-time customer demand. 

THE RESULTS?

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Faster and more accurate schedule development, reconciled with supply chain material availability and constraints.

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Early identification of the operational and financial impact of demand and supply misalignments.

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Intelligent tradeoffs between supply, demand and inventory risks.

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Faster, more cost-effective decisions through cross-functional collaboration.

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