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Still shackled?

Spreadsheets, emails, post-it notes… oh my! ACME Manufacturing's supply chain staff can relate — can you?!

The chaos continues as Damon and Sibley, ACME's husband and wife supply chain team, pair up again in the comedy video series: Married to the Job — a joint production between The Second City Communications and Kinaxis.

The third installment — "Excel Hell" — is now out! If you live in a world of spreadsheets, you will be sure to laugh (or cry) along with Damon and Sibley as they try to keep on top of who has the most recent data.

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Damon Sidell — Demand Manager
Sibley Sidell — Supply Manager
Jimmy — Inventory Manager
Hank — Director of Supply Chain
Ms. Tinley — VP Operations

Damon Sidell — Demand Manager
Damon Sidell — Demand Manager

As ACME's demand manager, Damon focuses on meeting customer requirements by recognizing marketplace opportunities and the need for ACME goods and services. Thoughts of demand management, demand planning and forecasting, perfect order fulfillment, and optimal demand response fill Damon's head…along with happy daydreams about his next meal. A lovable slob, Damon works alongside his wife Sibley at ACME, and the two often butt heads over their opposing work styles and goals. For Damon, pleasing and retaining customers comes first, so he does whatever it takes to ensure that happens — often at the expense of profitability. Details seem less important than the need to keep customer commitments and sell the latest and greatest products the moment they hit the shelf. If old inventory needs to be scrapped, so be it. However, Damon's maneuvers to "work miracles" for customers frequently fail to take the whole picture into account — wreaking havoc for Sibley and the ACME bottom line.

ACME's reliance on spreadsheets, emails, and post-it notes to handle sales and operations planning (S&OP) proves woefully inadequate for Damon. His lengthy, carefully taped-together spreadsheets are often outdated by the time he prints them. As a result, important supply requirements slip through the cracks (especially since he's also lax about updating Sibley on changes due to reengineering and new product introductions). For Damon, easy-to-use software that lets him align customer demands with inventory planning and control is crucial. He also needs a fast, simple way to analyze and relay market opportunities across the ACME supply chain — allowing everyone involved to assess the impact of potential changes and choose the best action alternatives.

Sibley Sidell — Supply Manager
Sibley Sidell — Supply Manager

Organized and conscientious, Sibley is ACME Manufacturing's supply manager and Damon's adoring spouse. She spends her days dealing with a wide range of supply management issues, including ordering, purchasing, inventory replenishment and management, planning, and forecasting. Sibley's boss Hank instructs her to strive for just- in-time inventory control and a lean supply chain to help reduce inventory and protect margins. But ACME's lack of an effective inventory system — or even any type of inventory management software — makes this goal virtually unattainable even for responsible, results-oriented Sibley. Last-minute changes in supply, demand, and product create all kinds of problems for her — with sometimes hilarious results!

For example, new product introductions in Europe require shifts in supply components, but Sibley needs to use old inventory up first. Trying to tightly manage rollout of new items will mean riding herd on Damon, whose desire to please customers first and foremost runs head-on into Sibley's need to shrink margins. Poor supply chain visibility and nonexistent supplier collaboration complicate Sibley's situation even more, with the complex path of components and services between ACME and its overseas CMs and suppliers driving up costs and production time. Collaborative demand-supply planning, monitoring, and response capabilities would save the day for Sibley by providing the real-time visibility and interactive capabilities she needs to effectively manage the supply side while meeting company goals.

Jimmy — Inventory Manager
Jimmy — Inventory Manager

Jimmy is an hourly employee who's now on his way to a shiny new position in the front office. When we first meet him, however, Jimmy works in the warehouse on inventory management. His role is to manage, track, audit, report on, and distribute inventory for ACME to help keep the supply chain running smoothly. A key part of Jimmy's job involves inventory control and optimization — ensuring that inventory items are correctly identified and readily accessible at all times so the order processing department can pull a high volume of items quickly whenever needed. This requires careful planning to avoid problems like late shipments and paying rush fees on supplies.

However, ACME's lack of an effective inventory management software solution creates endless problems for Jimmy. Accurate and timely inventory reporting for the main warehouse is challenging enough, but with the company's many outside warehouse locations thrown into the mix, the task becomes almost impossible. As a result, Jimmy spends most of his time in reactive mode — trying to put out fires that result from missing, incorrectly coded, or insufficient levels of inventory (not to mention components that suddenly disappear into the sewer grate!). Like Sibley, Damon, and Hank, Jimmy could transform his efficiency if he had better tools. A collaborative demand-supply planning, monitoring, and response solution would make it easy for him to accurately keep tabs on ACME's constantly changing inventory, not only internally but across its global supply chain. Fortunately for Jimmy, upper management hasn't noticed his ineptitude or the occasional mysterious inventory gaps that occur, so his promotion seems assured…at least for now.

Hank — Director of Supply Chain
Hank — Director of Supply Chain

A bit higher up on the ACME food chain, the affable yet clueless Hank handles the company's global supply chain management (SCM) process. Hank's job requires him to manage key business activities across the network of organizations that comprise the ACME supply chain, including purchasing, logistics, materials management, and customer service. This brings him into regular contact with manufacturing, purchasing, plant managers, supply chain managers, business unit directors, sales and marketing, outside vendors, international colleagues, customers, and IT…as well as Damon and Sibley, whom he supervises.

Hank's goal is to drive supply chain optimization by identifying and implementing the most efficient supply chain planning solutions. Unfortunately, he seems unaware that ACME's supply chain management system needs a complete overhaul. Sibley and Damon's hodgepodge efforts to meet the contradictory goals he sets for each of them also escape his notice. He asks Damon to focus on better customer service and higher sales, yet at the same time tells Sibley to improve inventory efficiency and better manage shrinking margins. Clearly, what Hank needs goes beyond traditional supply chain management software. Collaborative demand- supply planning, monitoring, and response capabilities offers the comprehensive supply chain visibility and collaborative "what-if" assessment of multiple action alternatives needed to solve ACME's problems — allowing Sibley and Damon as well as other supply chain participants to effectively respond to constant last-minute changes.

Ms. Tinley — VP Operations
Ms. Tinley — VP Operations

As vice president of operations, Ms. Tinley strives to improve ACME's operations performance in ways that drive overall company growth. She oversees corporate performance management in a wide range of strategic areas, including supply chain and distribution management, cost reduction, client interaction, production and materials planning, process improvement, team-building and supervision, and process optimization. Ms. Tinley's emphasis on lean manufacturing combined with her knowledge of lean Six Sigma techniques helps her create an atmosphere at ACME focused on reducing waste, cutting costs, minimizing inventory, and optimizing process efficiency. At the same time, she keeps an eagle eye out for ways to increase value-added activities that promote higher quality, faster delivery, and greater customer satisfaction.

However, Ms. Tinley's ill-advised promotion of the hapless Jimmy reveals her lack of insight into what — and who — really adds value to ACME's bottom line. Though performance monitoring is part of her job, she doesn't have the right tools to accurately assess the efficiency of the warehouse inventory system…or any other strategic area she oversees. A collaborative demand-supply planning, monitoring, and response solution could help Ms. Tinley instantly gain the capabilities and "shared vision of the truth" she needs to rapidly resolve problems and establish a culture of continuous improvement across the entire ACME organization.

Married to the Job The Second City Kinaxis Damon Sidell - Demand Manager Sibley Sidell - Supply Manager Jimmy - Inventory Manager Hank - Director of Supply Chain Ms. Tinley - VP Operations